FARO® Leap ST® Handheld 3D Scanner
Leap ST® Handheld 3D Scanner
An advanced metrology-grade handheld 3D scanner featuring five operating modes.
Leap ST is a state-of-the-art handheld 3D metrology device designed for precision and portability. This compact, high-accuracy scanner features five distinct operating modes, making it a versatile tool suitable for a wide range of industries – including aerospace, automotive, transportation equipment and metal fabrication.
The five scanning modes include:
Ultra-Fast Scanning: Delivers rapid coverage for measuring features on small to medium-sized parts.
Hype Fine Scanning: Captures intricate details of complex objects with maximum resolution.
Photogrammetry: Ensures top-tier accuracy when scanning large-scale objects.
Deep Hole Scanning: Reaches maximum depth for measuring hard-to-access areas and deep cavities.
Large-Area Scanning: Ideal for scanning extensive features or creating an initial rough scan of medium to large parts.
Fast Setup, Accurate Results
Leap ST streamlines your workflow by minimizing part preparation and post-scan restoration time. Its ability to handle a wide range of parts and assemblies allows users to scan more components in less time – boosting productivity while maintaining high measurement accuracy.
Maximum Versatility
With five specialized scanning modes, Leap ST can handle everything from large components to intricate features such as deep holes and fine details commonly found in engine chassis. This eliminates the need for multiple metrology tools, allowing users to do more with a single device. Leap ST is fully compatible with leading metrology software and also supports integration via an available software development kit (SDK), making it ideal for custom software environments or automated measurement systems.
Accelerated Scanning
The advanced optical design enables wide target spacing, reducing the effort and time required to apply targets on parts. Users can switch between scanning modes on the fly, without pausing or returning to the workstation – capturing exactly what’s needed in one continuous workflows.
Reliable, Trusted Results
Leap ST meets the highest standards of accuracy and repeatability. Certified under the stringent VDI/VDE 2634 standard and supported by ISO 17025-compliant accredited calibration labs, it delivers traceable results you can count on – ensuring confidence in every measurement.
Easy to Learn and Use
With seamless software integration, Leap ST is simple to adopt. It works effortlessly with FARO CAM2 Scan Professional Software and other leading metrology platforms, giving users in flexibility to work in their preferred environment. This reduces training time, minimizes maintenance costs and lowers the need for specialized expertise.
Ultra-fast Scanning
As Leap ST’s primary scanning mode, ultra-fast scanning uses multiple lasers to quickly capture data across the entire field of view. This mode enhances the identification of part features, enabling rapid and efficient coverage—ideal for small to medium-sized parts.
Hyper fine Scanning
The high-resolution mode utilizes seven parallel lasers at a limited standoff distance to achieve exceptional point density – as fine as 0.010mm. Hyper fine scanning can be applied selectively within an ultra-fast scanning workflow, allowing detailed data capture only where necessary. This targeted approach keeps the final 3D model lightweight and optimized for downstream processes.
Deep Hole Scanning
Designed for hard-to-reach geometries, this mode uses a uniquely triangulated laser line, configured by minimizing the baseline between the projector and a single camera. This configuration significantly enhances the scanner’s ability to reach into deep holes and tight spaces, enabling accurate inspection of complex internal features.
Large-area Scanning
Equipped with 11 parallel infrared laser lines, this mode enables broad-area coverage, making it ideal for scanning large components or capturing major features. It is also perfect for performing an initial rough scan of medium to large parts.
Photogrammetry
To reduce cumulative error over long scanning trajectories, Leap ST includes an integrated photogrammetry capability. Unlike traditional photogrammetry systems that require extra accessories, everything you need – such as scale bars – is included in the box, making setup simple and efficient. This mode enhances accuracy and complements other scanning workflows seamlessly.
In-Process Parts Inspection
Catching issues early in the manufacturing process is crucial to minimizing rework, waste and scrap. Leap ST makes this easier with fewer required targets, faster scanning speeds and advanced metrology technology. It not only defects when a part or machine is out of tolerance – it also helps predict when it’s trending in that direction. For greater efficiency, Leap ST can be integrated into automated inspection systems, enabling real-time monitoring and helping production managers maintain tight process control with minimal downtime.
Final Inspection
From automotive components to marine vessels and aircraft turbines, Leap ST ensures that medium to large parts meet strict quality standards. Its high-precision scanning – manual or automated – closes the inspection loop quickly, allowing teams to move on the next project with confidence, saving both time and costs.
Reverse Engineering
Complex and detailed shapes can be challenging to design or verify without reliable scan data. Many legacy parts lack a digital model, making redesign or adaptation time-consuming. Leap ST simplifies reverse engineering by capturing detailed 3D data with minimal setup. This accelerates the creation of CAD models and speeds up the development process-getting products to market faster.
Hybrid Workflows
Leap ST offers seamless switching between five distinct scanning modes, allowing users to efficiently capture everything form large surfaces to fine details and deep geometries – all with a single tool. Its broad area coverage and high-speed data acquisition minimize setup time and streamline the scanning process, making it and ideal solution for a wide range of industrial applications.
High Accuracy Scanning
Delivering accuracy down to 20 microns, Leap ST is perfect for demanding applications such as automotive, aerospace and shipbuilding. Its ability to scan large areas without repositioning the device enhances efficiency on-site while maintaining precision. The system’s flexibility allows users to tailor its use to meet their specific needs.
Any Surface Scanning
Designed to handle a variety of surfaces, Leap ST maintains high scan quality regardless of material finish or geometry. Multiple scanning modes provide tailored solutions for complex inspections, ensuring optimal performance across diverse applications.
High Target Distance
Leap ST’s advanced optical design and powerful algorithms reduce the number of targets needed per scan. This significantly cuts down on preparation time while maintaining data accuracy and quality—resulting in faster, more efficient scanning.
Integration Ready
Equipped with an available Software Development Kit (SDK) and mechanical mounting options, Leap ST is built for seamless integration into automated manufacturing and inspection systems. Whether part of a robotic cell or a custom measurement workflow, it fits easily into industrial environment for fully automated operations.
Operating Mode
- Ultra-fast scanning: 34 blue laser lines
- Hyperfine scanning: 7 blue parallel laser lines
- Large area scanning: 11 parallel infrared laser lines
- Deep hole scanning: 1 blue laser line
- Embedded photogrammetry
- Accuracy: Up to 0.020 mm (0.0080 in)
- Scanning rate up to: 4,150,000 measurement/s
Volume Accuracy
- Work alone 0.015mm + 0.030mm/m (0.0006 in + 0.00036 in/ft)
- Work with 1m reference bar 0.015mm + 0.020 mm/m (0.0006 in + 0.00024 in/ft)
Ready to see how handheld laser scanning can benefit your manufacturing projects?
Leap ST is a state-of-the-art handheld 3D metrology device designed for precision and portability. This compact, high-accuracy scanner features five distinct operating modes, making it a versatile tool suitable for a wide range of industries – including aerospace, automotive, transportation equipment and metal fabrication.
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